100 TPH Stone and Rubble Crushing Line: Efficient, Cost-Effective & Easy to Operate

Looking for a reliable 100 TPH stone and rubble crushing line? Discover how this efficient setup helps crush construction waste and natural stones with ease, saving cost and boosting productivity.

What Is a 100 TPH Stone and Rubble Crushing Line?

A 100 TPH (tons per hour) stone and rubble crushing line is a complete mobile or stationary crushing system designed to process 100 tons of raw materials like stones, concrete rubble, or construction waste per hour. It’s widely used in mining, quarrying, road construction, and building material production to turn raw rock or debris into valuable aggregates.

This crushing line typically includes feeding, crushing, screening, and conveying equipment, all working together to produce high-quality crushed stone or recycled aggregate efficiently.

Why Choose a 100 TPH Crushing Line?

1.Efficient Output: Handles up to 100 tons per hour — ideal for small to medium-sized projects.
2.Versatile Input: Can crush various materials including ​​limestone, granite, basalt, river stone, and construction rubble​​.
3.Cost-Effective: Lower investment and operational cost compared to larger capacity lines.
4.Eco-Friendly: Recycles construction waste into reusable aggregates, reducing landfills.
5.Easy to Operate: Simple process flow and automated control for smooth operation.

Key Equipment in a 100 TPH Stone & Rubble Crushing Line

Here’s a simple breakdown of the main machines usually included:

1.Feeding Equipment – Vibrating Feeder

● Model：ZSW8530​​
● Function: - Uniformly feeds raw stones or rubble into the crusher.
               - Helps prevent overloading and ensures steady operation.

2. Primary Crusher – Jaw Crusher​​

●  Model：PE500X750 or C80​​
●  Jaw Crusher: Great for hard stones like granite and basalt.
●  Function: - Breaks large rubble into manageable chunks.
                   - Great for hard stones like granite and basalt.

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3. Secondary Crusher – Cone Crusher or Impact Crusher​​

●  Model：cone crusher CS110 or impact crusher PF1210

●  Impact crusher: Ideal for softer materials and produces cubical-shaped aggregates.
●  Cone crusher: Ideal for hard material such as granite, basalt, river stone due to more durable and longer lifespan
●  Function: - Further crushes the material from the primary stage to achieve desired size (e.g., 0–5mm, 5–10mm, 10–20mm, 20–40mm).
                  - Produces high-quality aggregates for concrete and asphalt.
 

4. Vibrating Screen​​

●  Model: 3YK1848
●  Screen Decks: 3 (for 0-5mm, 5-20mm, 20-40mm output)
●  Function: - Separates crushed materials into different sizes as per project needs.
                    - Returns oversized materials back to the crusher for reprocessing.

5. Conveyor Belts​​

● Belt Width: 650-800mm
● Total Length: Custom (typically 20-50m)

● Function: - Transport materials between different stages automatically.
                  - Increases efficiency and reduces manual labor.

Advantages of a Complete Crushing Line

✅ High Productivity – Consistent output of up to 100 tons/hour

✅ Low Operating Cost – Energy-efficient and minimal maintenance

✅ Flexible Configuration – Can be customized based on input material and output needs

✅ Dust & Noise Control – Equip with dust suppression and soundproofing for eco-compliance

✅ Mobile Option Available – For quick deployment at different job sites

How to Choose the Right 100 TPH Rock Stone Crushing Line?

When setting up your crushing line, consider the following:

1.Type of Material – Hard rock or rubble? Choose jaw/cone crusher or impact crusher accordingly.
2. Input Size – Ensure your feeder and crusher can handle the raw material size.
3. Output Size Requirement – Define the final aggregate sizes needed for your project.
4. Site Condition – Choose stationary or mobile plants based on location and mobility needs.
5. Budget & Local Regulations– Ensure compliance with environmental and safety standards.

Conclusion: A Smart Investment for Your Quarry or Construction Business

A 100 TPH stone and rubble crushing line is the perfect solution for businesses looking to process stones or construction waste efficiently and affordably. Whether you're producing aggregates for infrastructure projects or recycling debris, this system deliversreliable performance, cost savings, and environmental benefits​​.

By choosing the right equipment and configuration, you can maximize productivity while keeping operational costs low — making it a smart investment for the future.