150tph Mobile Andesite Crusher Plant In Indonesia

150tph Mobile Andesite Crusher in Indonesia Delivers Efficiency & Precision

Project Overview:

Indonesia's volcanic geology provides an abundance of andesite, a hard, abrasive, and durable igneous rock highly prized for construction. Indonesia’s Andesite mines are scattered and remote construction sites often face challenges of high raw material transportation costs and delayed supply. To address these pain points, a leading Indonesian construction materials enterprise invested in a 150tph mobile andesite crushing production line, aiming to achieve on-site processing, cost reduction, and efficient aggregate supply.

The Challenge:

Andesite is a hard, tough, and highly abrasive volcanic rock, posing a significant challenge for crushing equipment. The plant needed to be located in a mountainous quarry with limited space and required the ability to relocate as the quarry face advanced. The client required a robust and reliable solution capable of handling the abrasive nature of andesite while producing well-shaped, high-quality aggregates in three specific sizes, all within a 150tph capacity target.

The Solution: A Robust Two-Stage Mobile Crushing Circuit

A combination of a mobile jaw crusher and a mobile cone crusher was selected as the ideal configuration. This setup is particularly effective for hard and abrasive rocks, as the compressive crushing action of the cone crusher is better suited to this material than an impact crusher, leading to lower wear costs and more consistent output.

1. Primary Crushing: Mobile Jaw Crusher (PE600x900)

● Equipment: Mobile Jaw Crusher station equipped with a PE600x900 jaw crusher.
● Function: This unit serves as the primary crusher. Large andesite boulders are fed into the vibrating feeder. The sturdy PE600x900 jaw crusher performs the initial size reduction, breaking down the large rocks to a manageable size of approximately 100-150mm.

● Advantages: Known for its reliability and high performance, the PE600x900 provides a steady, coarse feed for the secondary crushing stage, even under the continuous stress of processing hard andesite.

2. Secondary and Tertiary Crushing: Mobile Cone Crusher (HPC300)

● Equipment: Mobile Cone Crusher station equipped with an HPC300 multi-cylinder hydraulic cone crusher.
● Function: The pre-crushed material from the jaw crusher is conveyed to the HPC300 cone crusher. This is the core of the final product shaping and sizing. The HPC300 performs secondary and fine crushing. Its advanced hydraulic system allows for precise adjustment of the discharge setting, enabling the consistent production of three distinct, well-shaped aggregate sizes.

● Advantages: The HPC300 cone crusher is highly efficient for abrasive rock crushing. Its multi-cylinder design provides greater crushing force and stability, resulting in excellent particle shape (cubical), high productivity, and controlled wear, which is critical for the economic viability of processing andesite.

3. Screening & Final Products:

● The crushed material is then sorted by a mobile vibrating screen into the three required final product sizes: 0-5mm (manufactured sand), 5-15mm, and 15-30mm. The plant operates in a closed circuit, meaning any oversized material is automatically recirculated back to the cone crusher for further reduction, ensuring maximum efficiency and consistent product gradation.

Key Benefits & Results:

1. Optimized for Abrasive Rock: The jaw-and-cone combination is the industry-preferred solution for hard and abrasive materials like andesite, ensuring lower long-term wear costs compared to alternative configurations.

2. Excellent Product Quality: The HPC300 cone crusher produces aggregates with a premium, cubical shape, which is essential for the strength and durability of asphalt and concrete.

3. High Mobility in Rough Terrain: The mobile design of both units allows the entire plant to be easily relocated within the quarry, following the excavation face and minimizing costly truck haulage of raw material.

Reliable Performance: The plant has consistently met the 200tph production target with high availability, demonstrating the reliability of the equipment in a demanding application.

4. Operational Efficiency: The closed-circuit design ensures that all material is processed to the required size, minimizing waste and maximizing the yield of saleable products.

Baichy Machinery Service Support in Indonesia

Crushing Solutions Design

Baichy Machinery can customize a crushing plant for you based on the specific conditions of your project: such as the construction site, hardness of the raw materials, output, output size, budget, etc.

On-site Installation & Training

Our team provides on-site installation and thorough training to ensure safe operation of the crushing plant.

Quality Control & Global Delivery

Rigorous quality checks ensure compliance with standards, and we handle worldwide delivery to your location.

After-Sales Support

Baichy Machinery provides you with spare parts supply, project transformation, investment return analysis, etc.

Crushing Solutions Design

On-site Installation & Training

Quality Control & Global Delivery

After-Sales Support

Frequently Asked Questions (FAQs)

Find answers to the most common questions about Baichy Machinery. If you can’t find what you’re looking for here, please contact us.

What is a mobile crusher?

Mobile crushers are track-mounted or wheel type rock crushing machines that are easily movable on and between production sites. They are widely used in aggregates production, recycling applications, and in mining operations.

Who is the largest mining contractor in Indonesia?

Petrosea is Indonesia's largest mining contractor with unique business diversification characteristics. Beyond mining, the company is also active in infrastructure and oil & gas sectors, providing better revenue stability compared to pure mining contractors.

How to maintain a mobile crusher?

At the end of each shift, perform the following duties: 1. Clean the equipment, remove trapped rocks or debris. 2. Lubricate components, grease pins, joints and moving surfaces. 3. Top up grease and oil levels, coolant/antifreeze if needed. 4. Park and secure the crusher appropriately when not in use..

How to choose the right mobile crusher?

Here are some key considerations: material characteristics. hardness and abrasiveness, different crushers are designed to handle varying levels of hardness and abrasiveness, capacity requirements, mobility and size, technology and features, operational costs, safety and environmental considerations, manufacturer support.

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