Tracked Mobile Impact Crusher: Ideal Solution for Concrete Recycling Plants

Concrete recycling is becoming a cornerstone of sustainable construction, turning demolition waste into reusable aggregates. At the heart of this process is the tracked mobile impact crusher—a versatile, powerful machine designed to tackle concrete rubble efficiently. Here’s why it’s the go-to choice for concrete recycling plants.

What is a Tracked Mobile Impact Crusher?

A tracked mobile impact crusher combines an impact crusher (which uses high-speed rotating impellers to shatter material) with a tracked undercarriage, making it fully mobile. Unlike stationary crushers or truck-mounted models, its crawler tracks allow it to navigate rough terrain, muddy job sites, or confined demolition areas with ease. For concrete recycling, this mobility means crushing can happen on-site, eliminating the need to transport heavy rubble to distant plants.

Why It’s Perfect for Concrete Recycling

Concrete debris—mixed with rebar, bricks, or asphalt—requires a crusher that balances power, precision, and flexibility. Tracked mobile impact crushers excel here for several reasons:

1. Handles Concrete’s Unique Challenges

Concrete is a medium-hard material (Mohs hardness 3–4), ideal for impact crushers, which use impact force to break material rather than compressive force. This shatters concrete into cubical aggregates (10–100mm) with minimal flakiness—perfect for reuse in new concrete, road bases, or backfill.

The crushers also tolerate small amounts of rebar (common in demolition waste). While large rebar should be removed beforehand, the impactor’s design minimizes damage from minor metal fragments.

2. On-Site Crushing Saves Time & Costs

Transporting concrete rubble to a stationary plant is expensive and time-consuming. Tracked mobile impact crushers process waste where it’s generated (e.g., demolition sites, construction yards), reducing hauling costs by 30–50%. After crushing by impact crusher, the material is screen at the same through the vibrating screen. The crushed aggregates can be reused immediately on-site, cutting reliance on virgin materials.

3. Maneuverability in Tight Spaces

Demolition sites are often cramped, with limited access. Tracked undercarriages (vs. truck wheels) offer superior traction on uneven ground, mud, or debris piles. They can navigate through narrow gaps between buildings or onto steep slopes, ensuring no concrete waste is left unprocessed.

4. Quick Setup & Versatility

Most models feature hydraulic folding conveyors and automated controls, allowing setup in under an hour. Operators can adjust the crusher’s output size (via the impactor gap) to produce different aggregate grades—from 10mm fines for new concrete to 50mm chunks for road sub-bases. This flexibility lets recycling plants serve diverse customer needs.

Key Features for Concrete Recycling

● Impact Chamber Design: Equipped with(wear-resistant liners and adjustable blow bars to handle concrete’s abrasiveness, extending part life.

● Integrated Screening: Many models include a vibrating screen to separate rebar, dirt, or oversized chunks, ensuring clean aggregate output.

● Dust Suppression: Built-in water spray systems or dust collectors reduce airborne particles, complying with environmental regulations in urban areas.

● Remote Control: Operators can adjust settings or move the crusher via remote, enhancing safety in busy demolition zones.

Applications Beyond Recycling

● While perfect for concrete, tracked mobile impact crushers also process:
● Asphalt debris (for road recycling).
● Brick and masonry waste (for fill material).
● Natural stone (e.g., limestone) in small quarries.

Choosing the Right Model

For concrete recycling plants, prioritize:
● Capacity: 50–200 TPH (tons per hour) to match your waste volume.
● Track Width: Narrow tracks (≤2.5m) for tight spaces.
● After-Sales Support: Look for manufacturers offering quick access to replacement blow bars or liners to minimize downtime.

Tracked mobile impact crushers are revolutionizing concrete recycling, making it efficient, cost-effective, and eco-friendly. By processing waste on-site and producing high-quality aggregates, they help construction industries reduce their carbon footprint—one crushed concrete block at a time. Henan Baichy Machinery Equipment Co., Ltd. is a mining machinery manufacturer integrating R&D, production and sales. Stone crusher is one of its core production equipment. It has mature technology and processes, complete models and configurations, and technical engineers can tailor production line configuration plans for you. If you are interested in the stone crusher, please click on the online consultation to get solution and price now. Baichy Machinery is dedicated to serving you 24 hours a day!