100 tph Soft Stone Crusher Plant

Leave Message Get Price Lists

100tph Stone Crusher Plant

A 100 TPH soft rock crushing plant is designed to process suitable low- to medium-hardness rock into aggregates for construction, road building, and concrete production. The equipment configuration depends on the raw material, maximum feed size, required output gradation, and site conditions. For suitable limestone and similar materials, a stationary crushing plant 100tph can combine Hopper, vibrating feeder ZSW850x3000, jaw crusher PE500x750, impact crusher PF1214, vibrating screen, belt conveyor and so on. This arrangement handles primary crushing, secondary size reduction, and product classification in one continuous process.

100tph Crushing Plant Features

1. The complete stone production plant is a two-stage crushing plant. It could produce sand & gravels with various granularities of limestone, granite, dolomite, quartz etc.

2. The final size is 0-6mm(0-1/4' ), 6-12mm(1/4’-1/2’), 12-25mm( 1/2’-1’)(or other sizes according to your need) as aggregate for construction. It is suitable for application in hydropower, construction, highway, railway, airport runway, civil engineering projects and etc.

3. High degree of automatic operation. The whole crushing plant requires sevral workers for machine starting and stopping, routine maintenance.

4. High production efficiency, low cost, regular end product granularity, good grain shape, and low powder content. Adopting high advanced control system to ensure security and reliable operation of the entire stone crushing plant.

5. We also design and provide stone crusher plant with capacity 50 t/h, 100 t/h, 150 t/h, 200 t/h, 300 tph, 400 t/h, 500 t/h, 800 t/h, 1000 t/h. The solution with flowchart and price could be sent for free.

How Does 100 tph Stone Crusher Plant Work?

A typical 100 TPH soft rock crushing plant follows four main processing stages.

1. Raw Material Feeding. A loader or excavator transfers raw rock to the feed hopper. The vibrating feeder regulates the flow into the jaw crusher and helps prevent sudden surges that could overload the equipment.

2. Primary Crushing. The jaw crusher reduces the raw material to a smaller size suitable for secondary crushing. The maximum feed size must remain within the crusher's permitted operating range. Oversized rocks should be managed before entering the machine.

3. Secondary Crushing. The primary crushed material moves to the impact crusher, where it is reduced further. The crusher's operating settings and wear condition influence product size, particle shape, and the proportion of fine material.

4. Screening and Product Conveying. The crushed material enters a vibrating screen, which separates it into different size fractions. Oversized material can return to the secondary crusher if the circuit is designed for closed-circuit operation. Finished aggregates are conveyed to separate stockpiles according to the required specifications.

The actual flow arrangement depends on the number of product sizes, screening requirements, and whether a return conveyor is needed.

Get Latest Price Send Message

Our service

1. Baichy machinery has 20+ years of experience in the stone crushing production plant. We are skilled in the production plant design and has a high-cost performance. We insists on providing customers with high yield, energy-saving and environmental protection rock crushers and other relative machines.

2. We can customize stone crusher plants for customers, including stone crusher plant layout, stone crusher plant machines and stone crusher plant estimated cost.

3. We could send engineer to guide installation onsite. The spares parts is provided all servide life.

4. Our machines have delivered to hundreds of countries, such as Indonesia, Philippines, Vietnam, Malaysia, India, Pakistan, Kenya, the USA, Ghana, Zimbabwe, America, Australia Canada, Peru, Columbia, Guatemala, Uzbekistan, Russia etc. The engineers are assigned to install and train in cusomter site.

MAYBE YOU ARE INTERESTED IN

Single-cylinder Hydraulic Cone Crusher

C-series Jaw Crusher

ZSW Vibrating Feeder

PY Cone Crusher

Company: Henan Baichy Machinery Equipment Co., Ltd

Group Headquarters Address: No. 11–13 Gongye Road, Industry Cluster District, Xiuwu County, Jiaozuo City, Henan Province, China

Business Office Address: 11th Floor, Building A, Conference Center, Henan Fifth Construction Group, Jianshe Road, Zhongyuan District, Zhengzhou City, Henan Province, China

Mobile / Whatsapp: +86-15093113821