100tph Mobile Stone Crusher Plant In Mexico

100tph Mobile Stone Crusher for Limestone Processing in Mexico

Project Overview:

In Mexico's diverse construction landscape, limestone remains a fundamental material for building projects and infrastructure development. A medium-scale quarry operator sought a compact yet complete crushing solution that could process limestone efficiently while maintaining full mobility. The ideal solution emerged as a 100tph mobile stone crusher plant - an integrated 4-in-1 system specifically designed for limestone processing.

The Challenge:

Client wants a fully self-contained mobile crushing unit, combining feeding, crushing, and screening functions, efficiently produces three precisely graded aggregate products to serve local construction markets.

The Solution: An Integrated 4-in-1 Combination Mobile Crushing Plant

This 100tph mobile stone crusher installation in Mexico proves that compact, integrated solutions can effectively meet the needs of medium-scale limestone processing operations. The combination of PE500×750 jaw crusher, CS75 cone crusher, and 1848 vibrating screen in a single mobile unit provides an ideal balance of performance, mobility, and cost-effectiveness.

1. Vibrating Feeder

● Features: Equipped with GZD series vibrating motor with adjustable feeding rate, includes pre-screening grid bars for removing fine materials

● Advantages: Ensures continuous and uniform material flow to the jaw crusher, significantly improving overall crushing efficiency. The integrated pre-screening function effectively separates soil and small particles, reducing crusher workload.

2. Primary Crushing: Jaw Crusher (PE500x750)

● Features: Jaw crusher is 500×750mm feed opening, 45-55mm discharge setting, 55kW motor power, maximum feed size 425mm, capacity 40-110 tph

● Advantages: Deep crushing chamber design ensures high reduction ratio and excellent crushing performance. The optimized crushing cavity geometry and toggle plate protection system provide reliable operation and easy maintenance.

3. Secondary Crushing: Symons Cone Crusher (CS75)

● Features: Symons cone crusher CS75 has 900mm diameter, medium cavity type, hydraulic adjustment system, 75kW motor, maximum feed size 115mm
● Advantages: The laminated crushing principle produces well-shaped, cubicle end products ideal for concrete production. Hydraulic clearing and adjustment systems ensure quick response to overload conditions and easy product size change

4. Screening: Vibrating Screen (3YK1848)

● Features: 1800×4800mm screening area, triple-deck configuration, 15kW vibration motor, rubber spring suspension system
● Advantages: High-strength screen box structure with excellent durability withstands continuous heavy-duty operation. The triple-deck design enables precise separation of three different aggregate sizes simultaneously with high screening efficiency.

Key Benefits & Results:

1. Space-Saving Design: The integrated four-in-one configuration eliminates the need for complex foundation work and reduces site footprint significantly. Quick transportation and fast setup capability (within 1 day) greatly enhance operational flexibility.

2. Operational Efficiency: The optimized process flow ensures smooth material transfer between components, minimizing energy loss and maximizing production efficiency. Advanced dust suppression system and noise reduction technology meet strict environmental protection requirements.

3. Product Quality: The combination of jaw crusher and cone crusher produces aggregates with excellent particle shape and optimal gradation. All final products consistently meet international quality standards for construction applications.

Baichy Machinery Service Support in Mexico

Crushing Solutions Design

Baichy Machinery can customize a crushing plant for you based on the specific conditions of your project: such as the construction site, hardness of the raw materials, output, output size, budget, etc.

On-site Installation & Training

Our team provides on-site installation and thorough training to ensure safe operation of the crushing plant.

Quality Control & Global Delivery

Rigorous quality checks ensure compliance with standards, and we handle worldwide delivery to your location.

After-Sales Support

Baichy Machinery provides you with spare parts supply, project transformation, investment return analysis, etc.

Crushing Solutions Design

On-site Installation & Training

Quality Control & Global Delivery

After-Sales Support

Frequently Asked Questions (FAQs)

Find answers to the most common questions about Baichy Machinery. If you can’t find what you’re looking for here, please contact us.

Is stone crusher a profitable business?

The stone crushing business has the potential to be profitable, given the continuous demand for crushed stones in construction projects. However, success in this industry requires careful planning, market research, operational efficiency, cost management, and adherence to environmental regulations.

Do I need a license to operate a crusher?

Permits and Regulations: Crushing operations must comply with local, state, and federal regulations, including environmental impact assessments and zoning permits.

What is the difference between mobile crusher and fixed crusher?

Portable crushers offer flexibility and mobility, catering to small to medium-sized projects that require occasional relocation. On the other hand, stationary crushers are designed for large-scale operations with higher capacity and efficiency demands.

How to choose the right mobile crusher?

Here are some key considerations: material characteristics. hardness and abrasiveness, different crushers are designed to handle varying levels of hardness and abrasiveness, capacity requirements, mobility and size, technology and features, operational costs, safety and environmental considerations, manufacturer support.

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