100-150 tph Stone Crusher Plant

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150 tph Stone Crusher Plant introduction

A 150 TPH stone crusher plant is a modular or stationary system engineered to crush raw stone (limestone, granite, basalt, river pebbles, etc.) into graded aggregates. It’s built to handle consistent high-volume input—perfect for projects where demand for crushed stone (0-5mm sand, 5-10mm, 10-20mm, 20-31.5mm aggregates) is steady. The plant’s design focuses on minimizing downtime, simplifying maintenance, and ensuring the final product meets industry standards

150tph Crushing Plant Features:

1. Balanced Throughput & Cost:This 150 TPH crushing plant offers high productivity without overspending. It’s cost-effective for most commercial applications.

2. Flexible Material Handling: Handles a wide range of materials, including hard rocks (granite, basalt), soft rocks (limestone), and recycled concrete/asphalt.Perfect for quarry operations, road construction projects, and mining sites requiring consistent output

3. Low Downtime, Easy Maintenance: Modular components (e.g., replaceable jaw plates, hydraulic gap adjustment) cut maintenance time. Most parts are standard, so replacements are easy to source globally.

4. Eco-Friendly Design: Integrated dust suppression and noise reduction features (e.g., rubber-lined conveyors) help comply with local environmental regulations—critical for operating in urban or residential areas.

How Does 150 tph Stone Crusher Plant Work?

To achieve 150 TPH throughput reliably, the plant relies on a streamlined workflow of key equipment. Here’s the typical configuration:
1. Vibrating Feeder: Controls material flow into the primary crusher, preventing overload. Models like the ZSW1149 work best here, feeding up to 300 TPH to match the plant’s capacity.

2. Primary Crusher: A jaw crusher (e.g., PE600×900) handles large raw stone (max feed size: 500mm) with high crushing ratio, reducing it to 100-200mm chunks. Its robust steel frame and manganese steel jaw plates ensure durability for hard materials like granite.

3. Secondary Crusher: An impact crusher (PF1315) or cone crusher (HP200) refines the material to smaller sizes. The impact crusehr PF1315, for example, produces cubical aggregates (ideal for concrete) with a capacity of 130-250 TPH—aligning perfectly with 150 TPH needs.

4. Vibrating Screen: A 3-deck circular vibrating screen (3YK2160) sorts crushed stone into 3-4 grades (e.g., 0-5mm, 5-10mm). Oversized material is sent back to the secondary crusher for reprocessing, ensuring no waste.
Conveyors & Auxiliaries: Belt conveyors (800mm width) transport material between stages, while a dust collector (pulse-jet baghouse) keeps emissions under 20mg/m³—meeting global environmental standards

Our service

1. Baichy machinery has 20+ years of experience in the stone crushing production plant. We are skilled in the production plant design and has a high-cost performance. We insists on providing customers with high yield, energy-saving and environmental protection rock crushers and other relative machines.

2. We can customize stone crusher plants for customers, including stone crusher plant layout, stone crusher plant machines and stone crusher plant estimated cost.

3. We could send engineer to guide installation onsite. The spares parts is provided all servide life.

4. Our machines have delivered to hundreds of countries, such as Indonesia, Philippines, Vietnam, Malaysia, India, Pakistan, Kenya, the USA, Ghana, Zimbabwe, America, Australia Canada, Peru, Columbia, Guatemala, Uzbekistan, Russia etc. The engineers are assigned to install and train in cusomter site.

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