A stone crusher is an industrial machine designed to reduce large rocks into smaller sizes for construction materials, mining applications, and aggregate production. Baichy provides customized crushing solutions to help customers achieve stable output, excellent particle shape, and lower operating costs.



1.Consider the Material You Need to Crush: Different types of rocks have different hardness, abrasiveness, and crushing characteristics, which directly affect the choice of stone crusher. Soft materials like limestone are usually suitable for jaw crushers combined with impact crushers, while harder and more abrasive materials such as granite and basalt often require jaw crusher with cone crushers for better wear resistance and stable performance. The right crusher can handle the workload efficiently and achieve a longer service life.
2.Production Capacity & Requirements: The crusher capacity should match your expected production output. Small projects may need compact machines, while large quarries require high-capacity crushing plants. Such as: small crushing plants: 30-100 TPH, medium crushing plants: 100-300 TPH, large crushing plants: 300-1000+ TPH. Baichy can provide stationary and mobile crushing solutions according to your project capacity.
3.Finished Product Specifications: The required output determines the crushing stages. Examples: 0-5 mm manufactured sand, 5-10 mm fine aggregate, 10-20 mm construction aggregate, 20-40 mm coarse aggregate. A properly designed crushing process improves product quality and reduces unnecessary equipment investment.
4.Construction Site Evaluation: The layout of your stone crusher machinery depends on the site size, drop height, and proximity to residents. This is vital for mountain stone crusher and stone quarry crusher setups.




Crusher combination is based on rock hardness, feed size and required capacity. The plant is designed to match your actual production conditions and avoid unnecessary equipment costs.
Reinforced frames and wear-resistant components help stone crusher handle granite,basalt and other abrasive materials. This improves equipment reliability and reduces maintenance frequency.
From feeding and crushing to screening and conveying, each unit is matched for stable operation. The complete plant layout helps maintain production capacity and reduce material circulation.
With projects in more than 30 countries, Baichy provides installation guidance, operator training, warranty service, and long-term spare parts support for reliable plant operation.
A stone crushing plant works through several connected crushing and screening stages. Raw material is evenly fed by a vibrating feeder into the primary jaw crusher, where large rocks are reduced to about 150mm. The crushed material is transported by conveyor to secondary crushers, such as cone or impact crushers, for further size reduction. After secondary crushing, a vibrating screen separates materials into different sizes. Qualified aggregates are sent to stockpiles, while oversized particles return through the conveyor system for additional crushing in a closed circuit. When manufactured sand is required, a VSI crusher can be added as the final crushing stage to improve particle shape and produce finer material. Belt conveyors connect each section of the plant, keeping material flow stable and ensuring efficient production from feeding to final storage.


| Model | Vibrating Feeder | Jaw Crusher | Impact Crusher | or Cone Crusher | Vibrating Screen |
| 40-60tph | ZSW650*2500 | PE400*600 | PF1007 / PF1010 | PYB900 | 3YK1548 |
| 60-100tph | ZSW850*3000 | PE500*750 | PF1010 | CS75 | 3YK1848 |
| 100-150tph | ZSW960*3800 | PE600*900 | PF1214 / PF1315 | CS110 | 3YK1860 |
| 150-200tph | ZSW1100*4200 | PE750*1060 | PF1315 | CS220 | 3YK2160 |
| 200-300tph | ZSW1100*4900 | PE900*1200 or C110 | PF1320 | CS250 | 3YK2470 |
| 350-450tph | ZSW1400*4900 | PE900*1200 or C125 | Cone Crusher 250X2 | YK2460*4 | |
| 400-500tph | ZSW1300*4900 | PE1200*1500 or C140 | PF1520*2 | DG500 / HP300*2 | 3YK2460*2 |
| 800-1000tph | ZSW1500*6000 | PE1500*1800 or C160 | CH660*2 & HPC300*4 | YK3080*6 |
*The output will vary according to different materials, feed particle size and other factors
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