Mobile Jaw Crusher Plant For Coal Crushing

If you’re in the coal mining, power generation, or industrial heating sector, a mobile jaw crusher plant is usful for on-site coal processing. Unlike stationary plants, it eliminates the need for costly coal transportation from mines to crushing facilities—saving time, fuel, and labor. Below, we break down why this plant is ideal for coal applications, its key features, and how it boosts efficiency for your operations.

Why Choose a Mobile Jaw Crusher for Coal Crushing?​

Coal, with its relatively low Mohs hardness (1-2.5) and brittle texture, requires a crusher that balances gentle handling (to avoid excessive fines) and high throughput. A jaw crusher is the perfect match for these needs:​

● Gentle Crushing Action: The jaw crusher’s “compression” crushing method minimizes coal pulverization, keeping fine dust (a common issue with impact crushers) to a minimum—critical for coal used in boilers or industrial burners.​

● High Reliability: Coal often contains impurities like shale or small rocks; the jaw crusher’s robust steel frame and manganese steel jaw plates resist wear from these contaminants, ensuring long operational life.​

● Adjustable Output: Easily tweak the jaw crusher’s discharge gap to produce coal sizes tailored to your needs—from 50mm chunks for industrial furnaces to 10mm fines for power plant boilers.​

Features of a Mobile Coal Crushing Plant

A well-designed mobile coal crushing plant integrates a jaw crusher with mobility and auxiliary systems to handle coal’s unique properties. Here are the must-have features:​
Tracked/Wheeled Chassis: Tracked models (e.g., based on CAT or Volvo undercarriages) excel in muddy mine sites, while wheeled versions are ideal for paved roads between coal yards. Both allow easy relocation—no heavy cranes needed.​

● Jaw Crusher Core: A medium-sized jaw crusher (e.g., PE500×750 or PE600×900) is standard for mobile coal plants. The PE500×750, for example, handles feed sizes up to 425mm and delivers 40-110 TPH—perfect for small-to-medium coal operations. Larger models like PE600×900 boost capacity to 80-240 TPH for high-volume mines.​

● Feed & Conveying Systems: A vibrating feeder with a hopper controls coal flow into the jaw crusher, preventing overload. Short belt conveyors (650mm width) move crushed coal to on-site stockpiles or directly into trucks—cutting material handling steps.​

● Dust & Moisture Control: Coal crushing generates dust and can clump if wet. Mobile plants include:​
Water Spray Systems: Mounted above the feeder and crusher to suppress dust (compliant with global standards like EPA’s 10mg/m³ limit).​

● Anti-Clog Design: Smooth feeder pans and crusher chambers prevent wet coal from sticking—critical for operations in rainy regions.​

● Compact Power Unit: A diesel generator (100-200 kW) powers the entire plant, making it independent of grid electricity—ideal for remote coal mines.

Key Features to Look for in a Mobile Jaw Crusher for Coal

When selecting a mobile jaw crusher plant for coal crushing, consider the following features to ensure optimal performance:

✅ ​​Feed Size Capacity​​ – Ensure it can handle the size of raw coal from your mine.

✅ ​​Crushing Ratio​​ – A higher ratio means more efficient size reduction.

✅ ​​Dust Suppression System​​ – Essential for minimizing environmental impact and health hazards.

✅ ​​Track/Wheel-Mounted Options​​ – Choose based on site mobility needs.

✅ ​​Engine Power & Fuel Efficiency​​ – Critical for continuous operation.

✅ ​​Automation & Control Systems​​ – Enables smart operation and monitoring.

If you’re considering upgrading your coal crushing operations, choose a reliable manufacturer or supplier that offers customized, durable, and high-performance mobile jaw crusher plants. Evaluate your site requirements, production goals, and budget to find the model that best fits your needs. Henan Baichy Machinery Equipment Co., Ltd. is a mining machinery manufacturer integrating R&D, production and sales. Stone crusher is one of its core production equipment. It has mature technology and processes, complete models and configurations, and technical engineers can tailor production line configuration plans for you. If you are interested in the stone crusher, please click on the online consultation to get solution and price now. Baichy Machinery is dedicated to serving you 24 hours a day!