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Setting up an efficient gypsum production line requires careful planning, the right equipment, and optimized processes to ensure high-quality output for construction, agriculture, and industrial applications. This guide covers the key steps, machinery, and considerations for a successful gypsum processing plant.

 

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1. Gypsum Production Line Overview

A complete gypsum production line typically includes:
Crushing → Grinding → Drying → Calcination (if needed) → Packaging

 

The process transforms raw gypsum ore into fine powder for plaster, drywall, cement retarders, and other applications.

 

2. Key Steps to Set Up a Gypsum Production Line

Step 1: Raw Material Preparation

Source high-purity natural gypsum rock or synthetic gypsum (FGD gypsum from power plants).
Test moisture content and composition for optimal processing.

 

Step 2: Gypsum Crushing System

Primary Crushing (Jaw Crusher/Hammer Crusher) – Reduces large rocks to ~50-100mm.
Secondary Crushing (Impact Crusher/Cone Crusher) – Further crushes gypsum to ≤30mm for grinding.

 

Step 3: Gypsum Grinding Mill

Choose the right mill based on fineness requirements:
Raymond Mill – Produces 80-325 mesh powder (ideal for construction).
Ball Mill – Suitable for high-capacity grinding.
Vertical Roller Mill (VRM) – Energy-efficient with integrated drying.

 

Step 4: Drying & Calcination (If Needed)

Rotary Dryer – Reduces moisture before grinding.
Flash Dryer – Fast drying for fine powder.
Calciner (Rotary Kiln/Boiling Furnace) – For producing stucco (calcined gypsum) at 150-180°C.

 

Step 5: Packaging & Storage

Automated packing machines for 25kg/50kg bags or bulk loading.
Moisture-proof storage for finished gypsum powder.

 

3. Equipment List for a Gypsum Production Line

 Stage  Equipment  Function
 Crushing  Jaw Crusher, Hammer Crusher  Reduce raw gypsum size
 Grinding  Raymond Mill, Ball Mill, VRM  Turn gypsum into fine powder
 Drying  Rotary Dryer, Flash Dryer  Remove moisture
 Calcination  Rotary Kiln, Boiling Furnace  Produce calcined gypsum
 Dust Control  Bag Filter, Cyclone Collector   Ensure eco-friendly operation
 Packaging  Automatic Packing Machine  Bagging for distribution


Conclusion: Start Your Gypsum Production Line Today!​​

Setting up a gypsum production line requires careful planning, the right equipment, and a focus on efficiency and sustainability. By following this guide, you can establish a profitable and environmentally responsible operation.

 

Ready to Get Started?​​

- Contact Supplier: Find reliable gypsum equipment manufacturers.
- Design Your Process Flow: Optimize for your target product (plaster, powder, granules).
- Ensure Compliance: Meet local regulations for safety and environmental standards.

 

Your Gypsum Production Line Awaits! Start producing high-quality gypsum for construction, agriculture, and more. Contact Baichy Machiney to get professonal solution and price list to build a profitable and sustainable business today! 

 

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