Indonesia is one of the world’s largest nickel ore producers, creating strong demand for efficient and flexible mining equipment. To meet the growing requirements of nickel mining projects, Baichy Machinery supplied two sets of 80-120 TPH mobile stone crushing plants for a nickel ore processing project in Indonesia. The mobile crushing plant combines feeding, primary crushing, secondary crushing, screening, and conveying into one wheel-mounted system. It is designed for fast installation, flexible transportation, and stable operation in mining areas.
Project Overview
At the beginning of 2018, an Indonesian mining company required a reliable mobile crusher plant for nickel ore crushing. The customer requested a wheel-type mobile crushing and screening plant capable of handling hard rock materials with stable output capacity. According to the production requirement of 80-120 TPH, Baichy Machinery designed a compact 4-in-1 mobile crushing plant, which reduces foundation construction costs and allows easy relocation between mining sites.
Why Choose a Mobile Crusher for Nickel Ore?
Nickel ore is usually hard and abrasive, requiring durable crushing equipment for continuous operation. Compared with stationary crushing lines, mobile crushing plants offer several important advantages for mining projects in Indonesia.
● Flexible Mobility. The wheel-mounted design allows the crushing plant to move easily between mining locations.
● Lower Installation Cost. No complex concrete foundation is required, reducing civil engineering expenses.
● Integrated Crushing System. Feeding, crushing, screening, and conveying are installed on one chassis for compact operation.
● Fast Commissioning. The mobile plant can be installed and put into operation quickly.
● Suitable for Remote Mining Areas. Mobile crushing plants are ideal for mining environments with limited infrastructure.
Nickel Ore Crushing Process Flow
The mobile crushing plant adopts a two-stage crushing and screening process for nickel ore processing.
● Step 1: Feeding. Raw nickel ore is evenly fed into the jaw crusher by the vibrating feeder.
● Step 2: Primary Crushing. The jaw crusher reduces large nickel ore rocks into medium particle sizes.
● Step 3: Secondary Crushing. The cone crusher performs medium and fine crushing to achieve the required discharge size.
● Step 4: Screening. The vibrating screen separates qualified materials from oversized particles.
● Step 5: Material Conveying. Foldable belt conveyors transport materials efficiently between each crushing stage.
Main Equipment Configuration
1. Vibrating Feeder – ZSW8530
The ZSW8530 vibrating feeder is responsible for feeding raw nickel ore into the primary jaw crusher continuously and evenly. It helps prevent material blockage at the crusher inlet and improves the stability of the entire crushing line. The feeder is designed with strong vibration intensity and reliable performance, making it suitable for handling large and hard nickel ore materials in mining applications.
Key features include:
● Stable and continuous feeding
● Strong adaptability for hard rock materials
● Reduced wear on the primary crusher
● Improved crushing efficiency
2. Jaw Crusher – PE500×750
The PE500×750 jaw crusher is used as the primary crushing equipment in the mobile stone crushing plant. It is designed to process large nickel ore rocks and reduce them into medium-sized particles for secondary crushing. With its deep crushing chamber and strong crushing force, the jaw crusher delivers stable output and reliable performance in demanding mining environments. Its simple structure also makes maintenance and spare part replacement easier.
Main advantages include:
● Large crushing ratio
● Strong crushing capacity
● Durable wear-resistant jaw plates
● Easy operation and maintenance
● Suitable for hard and abrasive nickel ore
3. Spring Cone Crusher – PYB900
The PYB900 spring cone crusher is used for secondary crushing and fine crushing of nickel ore materials. It produces more uniform particle sizes and improves the efficiency of downstream mineral processing operations.
The spring protection system helps protect the crusher from overload damage, while the optimized crushing cavity increases production efficiency and reduces operating costs.
Key benefits include:
● High crushing efficiency
● Uniform discharge size
● Reliable overload protection
● Long service life of wear parts
● Low operating and maintenance costs
4. Vibrating Screen – 2YK1548
The 2YK1548 vibrating screen is used to separate crushed materials into different particle sizes. Materials meeting the required size are discharged directly, while oversized materials are returned for further crushing. The vibrating screen features strong vibration force, high screening efficiency, and stable operation, making it suitable for continuous mining production.
Its advantages include:
● Accurate material classification
● High screening efficiency
● Large processing capacity
● Durable screen structure
● Adjustable screen mesh sizes
5. Foldable Belt Conveyors
The foldable belt conveyor system is used to transport materials between different crushing and screening stages. The foldable design allows convenient transportation and quick installation on mining sites. The conveyor system ensures smooth material flow throughout the mobile crushing plant and helps reduce manual handling costs.
Main features include:
● Stable material transportation
● Foldable structure for easy mobility
● Low energy consumption
● Simple maintenance
● Suitable for mobile crushing operations
6. Electric Control Cabinet
The electric control cabinet controls the operation of the entire mobile crushing plant and ensures safe and stable production. It integrates electrical components, monitoring instruments, and protection systems into one centralized control unit. Operators can easily manage the crushing process through the intelligent control system, improving operational safety and efficiency.
Main functions include:
● Centralized equipment control
● Motor overload protection
● Emergency stop system
● Voltage and current monitoring
● Safe and stable operation management
Overseas Installation and Technical Support
Baichy Machinery provides complete after-sales support for overseas mining projects, including:
● Equipment installation guidance
● Operator training
● Spare parts supply
● Regular maintenance support
● Remote technical assistance
Professional engineers can be dispatched to customer sites for installation and commissioning services
About Baichy Machinery
Henan Baichy Machinery Equipment Co., Ltd is a professional manufacturer specializing in mining crushers, grinding mills, screening equipment, and mineral processing plants. With more than 20 years of industry experience, the company has exported mining equipment to Southeast Asia, Africa, the Middle East, and South America. Baichy Machinery focuses on providing customized crushing and grinding solutions for global mining customers.
2026-06-04
86-15093113821
86-15093113821
