How to Make Jaw Crusher PE600X900 More Affordable: 6 Practical Cost-Saving Tips

The Jaw Crusher PE600X900 is a popular mid-capacity primary crusher (40–90 TPH), ideal for small-to-medium quarries, construction sites, and mineral processing plants handling limestone, granite, or andesite. While its upfront cost is reasonable for its performance, many operators seek ways to lower total ownership costs—without sacrificing quality or productivity. “Affordable” doesn’t just mean cheaper upfront; it means minimizing long-term expenses like maintenance, energy, and downtime. Below are 6 actionable strategies to make the PE600X900 more cost-effective, tailored to small-to-medium operations.

1. Optimize Procurement: Buy Smart, Not Just Cheap

The first step to affordability is avoiding overspending on the initial purchase:

● Skip unnecessary customizations: The PE600X900 comes with standard features (Mn13Cr2 jaw plates, 55kW motor) that work for most materials. Avoid custom add-ons like stainless steel frames (for non-corrosive rocks) or advanced PLC systems (if you only need basic operation)—these can raise costs by 10–15%.

2. Reduce Maintenance Costs with Proactive Care

Maintenance is a major long-term expense—proactive upkeep can cut these costs by 20–30%:

● Extend jaw plate life: The PE600X900’s jaw plates (a top maintenance cost) last 4–6 months with proper use. Avoid feeding oversized lumps (over 500mm, exceeding its 600×900mm feed opening) and rotate plates every 2 months (to wear evenly)—this adds 1–2 months to their lifespan.

● Use affordable, high-quality spare parts: Generic “cheap” parts (e.g., low-grade bearings) fail 2x faster than OEM equivalents. Instead, choose third-party parts from reputable suppliers (certified to match OEM specs)—they cost 20–30% less than OEM parts but last nearly as long.

● Train operators to spot issues early: Teach your team to check for unusual noises (sign of bearing wear) or uneven output (sign of jaw plate misalignment). Catching problems early avoids costly breakdowns.

3. Cut Energy Consumption

The PE600X900’s 55kW motor accounts for 30–40% of monthly operating costs—small efficiency gains add up:

● Match motor to material: For soft rocks (e.g., limestone, Mohs 3–4), use a variable-frequency drive (VFD) to lower motor speed by 10–15%. This reduces energy use by 8–12% without hurting capacity.

● Avoid idling: Turn off the crusher during breaks (e.g., lunch hours) instead of letting it idle. Idling wastes 2–3kWh per hour—over a year, this adds up to \(500–\)800 in extra electricity costs.

4. Maximize Productivity to Spread Costs

Higher throughput means lower cost per ton—optimize the PE600X900’s output to get more value:

● Pair with a vibrating grizzly feeder: A vibrating feeder pre-screens fine particles (≤30mm) before they reach the crusher. This reduces wear on jaw plates and boosts throughput , lowering cost per ton.

● Maintain consistent feed: Avoid overloading or underfeeding the crusher. Use a belt scale to monitor feed rate—consistent feeding keeps the PE600X900 running at peak efficiency, ensuring you hit daily production goals without wasting energy.

5. Avoid Hidden Costs: Plan for Installation & Logistics

Unexpected costs during setup can derail budgets—plan ahead to avoid them:

●  DIY basic installation: Manufacturers often charge fees for on-site installation. For simple setups (concrete foundation + basic wiring), train your team to handle installation (with supplier guidance) to save 50–70% on labor.

6. Use the PE600X900’s Resale Value

When it’s time to upgrade, the PE600X900’s durability lets you recoup costs:
● Maintain records for resale: Keep logs of maintenance, part replacements, and hours of operation. A well-documented crusher sells for 15–20% more than one with no records.

● Sell to small operators: The PE600X900’s mid-capacity design is in demand by new quarries or construction firms. List it on industry platforms to attract buyers and offset the cost of a new crusher.

Making the Jaw Crusher PE600X900 affordable is about strategic choices—from smart procurement to proactive maintenance and efficiency gains. These tips cut upfront costs, lower long-term expenses, and maximize value per ton—critical for small-to-medium operations working with tight budgets.​
If you’re looking to buy a PE600X900 or optimize your existing unit, contact us for personalized advice: we’ll help you choose the right configuration, source cost-effective parts, and plan maintenance to keep costs low.