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Track-mounted Mobile Jaw Crusher Introduction

Track-mounted jaw crushers are innovative mobile crushing solutions that combine high performance with exceptional mobility. This crushing plant is a mobile primary crushing machine mounted on a crawler chassis, integrating a jaw crusher, vibrating feeder, belt conveyor, and control system into one unit. It uses compressive force between a fixed jaw and a moving jaw to break down large raw materials (e.g., limestone, granite, construction waste) directly at job sites, eliminating the need for costly hauling of oversized materials. Designed for flexibility and durability, it navigates rough terrain (quarries, mines, demolition sites) with ease, making it a cornerstone of aggregate production, mining, and infrastructure projects worldwide.

 

Tracked jaw crusher could be used alone or combined with tracked impact crusher, tracked cone crusher or tracked vibrating screen to form a mobile stone crushing plant.

 

Crawler Jaw Crusher

Crawler Jaw Crusher Plant

 

Tracked Jaw Crusher Features:

 

Tech Datasheet

Model Feeder Jaw Crusher Main Discharge Belt Side Discharge Belt Capacity
YMC80 GZD8035 C80 B800x9m B500x3.8m 80-125t/h
YMC96 GZD9638 C96 B1000x12m B500x3.8m 100-250t/h
YMC106 GZD1142 C106 B1000x12m B500x3.8m 160-360t/h
YMC116 GZD1142 C116 B1200x13m B500x3.8m 200-450t/h
YMC120 G2D1242 C120 B1000x12m B500x3.8m 300-520t/h

How Does a Tracked Jaw Crusher Work? (Process Flow)


The operation of a tracked jaw crusher follows a streamlined, automated process to ensure efficient primary crushing:

1.Feeding Stage: Raw materials (max feed size ≤760 mm) are loaded into the integrated hopper via excavators or wheel loaders. A heavy-duty vibrating grizzly feeder (VGF) controls the feed rate, ensuring uniform material flow to the jaw chamber and preventing overload.

 

2.Crushing Stage: The jaw crusher (single-toggle design for most models) exerts compressive force to break down materials. The hydraulically adjustable CSS allows precise control of output size (45-145 mm). Reverse action functionality clears blockages from sticky materials (e.g., wet concrete, clay-rich rock), minimizing downtime.

 

3.Conveying & Discharge: Crushed materials are transferred via a 650-1000 mm wide belt conveyor to stockpiles or downstream equipment (e.g., tracked cone crushers, vibrating screens) for further processing. The conveyor’s hydraulic raise/lower feature optimizes stockpile capacity (up to 69.4 m³).

 

4.Control & Monitoring: PLC control panels with telematics (e.g., Sandvik T-Link) enable real-time performance tracking, remote operation, and automatic feed rate adjustment—reducing operator intervention and enhancing safety.

Real Customer Case About Track-mounted Jaw Crusher Plant


A Southeast Asian mining client recently purchased a Baichy Crawler Mobile Jaw Crusher Plant 150TPH. Our team guided them through equipment selection, shipped the unit on schedule, and provided on-site installation and training. Within weeks, the plant was running at full capacity, increasing production efficiency by 25%. The client praised our professional service, reliable delivery, and prompt technical support, highlighting the trustworthiness and expertise of Baichy Machinery.

 

Tracked-jaw-crusher-case.jpg

 

 

Baichy Machinery Crawler Mobile Crusher Plant – Comprehensive Service You Can Trust


At Baichy Machinery, we understand that investing in a crawler mobile crusher plant is a significant decision. That’s why our service goes beyond just providing high-quality equipment – we ensure every step of your purchase and operation is seamless, reliable, and backed by proven expertise.

1. Expert Equipment Selection: Our team works closely with you to analyze your project requirements, material type, and production goals. We provide professional guidance to select the most suitable crawler mobile crusher plant, ensuring optimal performance and efficiency. Every recommendation is tailored to maximize productivity while minimizing operational costs.

 

2. Timely Delivery: We respect your project timelines. Once the order is confirmed, our logistics team coordinates production and shipment to ensure your equipment arrives on schedule. With Baichy, you can rely on predictable, punctual delivery, reducing downtime and keeping your project on track.

 

3. On-Site Installation and Commissioning: Our experienced engineers provide on-site installation, setup, and commissioning. From aligning the crawler chassis to adjusting the crusher settings, we make sure your plant operates smoothly from day one. We also train your operators for safe and efficient use, empowering your team with hands-on knowledge.

 

4. Spare Parts and Ongoing Support: Baichy offers a full range of spare parts and consumables, ensuring your plant remains in top condition. Our customer service team is ready to assist with any technical inquiries, maintenance guidance, or replacement parts – minimizing downtime and prolonging equipment life.

 

5. Certified Quality Assurance: All our crawler mobile crusher plants come with ISO 9001 and CE certification, guaranteeing that the equipment meets international quality and safety standards. These certifications assure buyers that every component, from the crawler chassis to the impact crusher, is manufactured with precision and reliability.

 

 

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