The Definitive Guide to Crawler Type Mobile Crusher Selection in 2025

In 2025, when selecting a crawler - type mobile crusher, the following aspects need to be considered:

Application Scenarios

- Construction Waste Recycling: For projects that require on - site treatment of construction waste, such as urban renewal projects, a crawler - type mobile crusher with strong mobility and adaptability is needed. Equipment like Baichy Machinery YM - series crawler - mounted crushing station is suitable, which can be quickly transferred to the construction site and can be combined with modules such as vibrating screens and iron removers to form a complete mobile production line.

- Mining Operations: In mining, especially in remote mines, crawler - type mobile crushers need to have strong terrain adaptability and high - strength crushing capacity. For example, the crawler - type mobile jaw crusher can handle hard coal with gangue (compressive strength ≤ 200MPa), and its discharge particle size can be adjusted between 50 - 150mm.

- Aggregate Production: In temporary aggregate supply projects, crawler - type mobile crushers should be able to adjust production capacity and particle size according to project needs. Models with adjustable discharge openings, such as theYM series crawler - type mobile jaw crushing plant, are preferred, which can adjust the discharge opening size during operation, and the production capacity is 150 - 520t/h.

Key Performance Indicators

- Crushing Capacity: It should be selected according to the actual production demand. For example, the Baichy Machinery crawler - type jaw mobile crushing station has a production capacity of 50 - 200 tons per hour, the crawler - type cone mobile crushing station has a production capacity of 100 - 400 tons per hour, and the crawler - type impact mobile crushing station has a production capacity of 80 - 300 tons per hour.

- Feed Particle Size: Different crushers have different maximum feed particle size requirements. For example, the maximum feed particle size of Baichy Machinery crawler - type jaw mobile crushing station is 480mm, the maximum feed particle size of the crawler - type cone mobile crushing station is 68 - 280mm, and the maximum feed particle size of the crawler - type impact mobile crushing station is 60 - 200mm.

- Discharge Particle Size: The required product particle size should be considered. For example, the discharge particle size of the crawler - type mobile jaw crusher can be adjusted between 50 - 150mm, which can meet the needs of different downstream applications.

- Mobility and Terrain Adaptability: Crawler - type mobile crushers are characterized by strong mobility. When selecting, pay attention to the performance of the crawler chassis, such as climbing ability. Baichy Machinery YM - series and the Terex series have strong climbing ability and can adapt to complex terrains. In addition, the compact design is also an important factor. Brands like McCloskey have advantages in compactness and can be quickly deployed.

Power and Environmental Protection

- Power Options: In areas with power supply, diesel - electric hybrid or electric - driven crushers can be selected to reduce operating costs and emissions. For example, some models of Baichy Machinery can choose electric drive, and the CMC series crawler - type mobile jaw crushing plant is equipped with a hydraulic load - sensing pump device, which can greatly increase the fuel utilization rate by 25%. In remote areas without power supply, diesel - powered crushers are the basic guarantee, and most brands have corresponding models.

- Environmental Protection Requirements: In areas with strict environmental protection requirements, such as urban construction waste treatment in Europe, crawler - type mobile crushers with low - noise and low - emission characteristics should be selected. Brands like Keestrack have advantages in hybrid or electric drive and are suitable for use in such areas.

Intelligence and Maintenance

- Intelligent Control: Intelligent control systems can improve the performance and efficiency of crawler - type mobile crushers. Brands such as Sandvik (My Fleet remote monitoring), Metso Outotec (IC intelligent control system), Terex (Powerscreen Pulse), SANY (remote control), and Baichy Machinery (intelligent control) are at the forefront of intelligence, which can realize functions such as equipment operation data analysis, remote adjustment, and fault diagnosis.

- Maintenance Convenience: The modular design is conducive to reducing maintenance difficulty and time. Brands like McCloskey and Baichy Machinery have advantages in modular design, and the replacement speed of vulnerable parts is fast, which can reduce equipment downtime and maintenance costs.

Service and Support Network

- Global Projects: For global projects, brands with strong global service networks such as Terex, Sandvik, Metso Outotec, and Komatsu are more reliable, which can provide timely after - sales service and spare parts supply worldwide.

- Domestic Projects: For domestic - based projects, domestic brands such as Baichy Machinery, XCMG, and SANY have more advantages in local service response, and can quickly respond to user maintenance needs and provide on - site support.