Mobile Impact Crusher Plant For Concrete Crushing

In today’s construction and demolition (C&D) industry, managing concrete waste has become both an environmental priority and an economic opportunity. Our Mobile Impact Crusher Plant offers a cutting-edge solution for processing concrete waste and construction debris into valuable reusable materials. This complete system integrates a ZSW9638 Vibrating Feeder, Impact Crusher C1110 with large feeder, and Vibrating Screen 2YK1848 to deliver unmatched performance in concrete crushing applications.

Why Choose a Mobile Impact Crusher Plant for Concrete Recycling?

Concrete debris from demolition sites is often bulky, heavy, and scattered across multiple locations. A mobile plant solves these challenges by:
Mobility: Being mounted on a trailer or crawler chassis, it can be transported directly to job sites, reducing hauling costs for raw waste.

● Flexibility: Adaptable to different concrete types (e.g., reinforced concrete with steel bars, plain concrete) and output requirements.

● Efficiency: Integrates feeding, crushing, and screening into one compact system, streamlining the recycling process.

● Sustainability: Turns waste into valuable aggregates (e.g., 0-5mm, 5-10mm, 10-20mm) for use in new concrete, road bases, or backfill.

Key Equipment in the Mobile Impact Crusher Plant

Let’s dive into the core machinery that makes concrete crushing efficient: the ZSW9638 vibrating feeder, C1110 large-opening impact crusher, and 2YK1848 vibrating screen.

1. ZSW9638 Vibrating Feeder: The First Step in Efficient Material Handling

The ZSW9638 vibrating feeder is the workhorse that starts the process. Designed to handle heavy, irregular concrete debris, it ensures a steady, controlled flow of material into the crusher—preventing overloads and optimizing efficiency.

Features & Benefits for Concrete Crushing:
● High Capacity: With a feed size of up to 500mm and a throughput of 150-300 tons per hour, it easily handles large concrete chunks, including those with embedded steel.
● Vibration Control: Adjustable vibration intensity ensures uniform feeding, avoiding jams even with sticky or wet concrete.
● Durable Design: Equipped with wear-resistant plates and heavy-duty springs, it withstands the abrasiveness of concrete and steel reinforcement.
● Safety: A built-in grizzly bar (optional) can pre-screen fine particles, reducing unnecessary wear on the crusher.

2. C1110 Large-Opening Impact Crusher: Crushing Concrete with Power

The C1110 is a large-opening impact crusher (often called a primary impact crusher) that takes the fed concrete debris and breaks it down into smaller, manageable pieces. Its robust design makes it ideal for hard, abrasive materials like concrete.

Why It’s Perfect for Concrete:
● Large Feed Opening: Measuring around 1100x850mm, it can accept large concrete blocks—critical for processing demolition waste, which often includes oversized chunks.
● High Crushing Force: Uses impact energy (via rotating blow bars) to shatter concrete, even when reinforced with steel. The steel can be separated later, but the C1110 handles the initial breakage without slowing down.
● Adjustable Output: By modifying the gap between the impact plates, operators can control the size of the crushed material (typically reducing it to 50-150mm), preparing it for secondary crushing or screening.
● Easy Maintenance: Removable side panels and quick-access to blow bars simplify 更换磨损部件 (replacing worn parts), minimizing downtime.

3. 2YK1848 Vibrating Screen: Sorting Aggregates to Perfection

After crushing, the 2YK1848 vibrating screen separates the concrete fragments into distinct sizes, ensuring the final product meets strict quality standards. This two-deck vibrating screen is designed for precision and high throughput.

Role in Concrete Recycling:
● Dual Decks for Multi-Size Output: The upper deck separates larger particles (e.g., 20-40mm), while the lower deck captures finer aggregates (e.g., 5-10mm, 0-5mm). This allows the plant to produce multiple grades of recycled concrete—perfect for different applications (e.g., fine aggregates for new concrete, coarse for road base).

● High Efficiency: A 1.8m x 4.8m screen area and powerful vibration motor ensure efficient separation, even with damp concrete (common in outdoor demolition sites).
● Debris Resistance: The screen mesh is designed to resist clogging from concrete fines or small steel pieces, maintaining consistent performance.
● Adjustable Incline: The screen’s angle (typically 15-20°) can be adjusted to control throughput and sorting accuracy, adapting to varying material conditions.

How the System Works: The Concrete Crushing Process

Together, these three machines create a seamless recycling line. Here’s a step-by-step breakdown:
● Feeding: The ZSW9638 vibrating feeder receives raw concrete debris (from demolition sites) and feeds it evenly into the C1110 crusher. It removes large impurities (e.g., wood, plastic) and pre-screens fine dust to protect the crusher.
● Crushing: The C1110 large-opening impact crusher breaks the concrete into smaller pieces (50-150mm), shattering the material while handling steel reinforcement (which is later removed with magnets in optional downstream equipment).
● Screening: The crushed material is conveyed to the 2YK1848 vibrating screen, which sorts it into 2-3 size fractions (e.g., 0-5mm, 5-20mm, 20-40mm). Oversized material (too large for the desired grades) is recirculated back to the C1110 for re-crushing.
● Final Product: The sorted aggregates are stored in separate stockpiles, ready for sale or reuse in new construction projects.

Why Invest in This Configuration?

For contractors, waste management companies, or aggregate producers, this mobile plant (ZSW9638 + C1110 + 2YK1848) offers a balance of power, efficiency, and mobility. It’s designed to tackle the toughest concrete recycling jobs while remaining flexible enough to adapt to different sites and material volumes.

Whether you’re processing 50 tons per day or 200 tons per day, this system ensures consistent, high-quality aggregates—turning construction waste into a valuable resource. Ready to transform concrete debris into profit? Contact a trusted equipment supplier to learn how to customize this mobile impact crusher plant for your specific needs. With the right setup, recycling concrete isn’t just sustainable—it’s smart business.