350t/h River Stone Crusher Plant in Tajikistan

Capacity:

350 ton / hour

Output size:

0-5mm, 5-10mm, 10-20mm, 20-31.5mm

Material:

River stone, Pebble stone, Cobblestone

Configuration:

Vibrating Feeder ZSW1360, Jaw Crusher C110, Symons cone crusher CS160, VSI sand making machine VSI5X11501145, Vibrating Screen YK2160, Screw sand washing machine, Belt Conveyor System

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About 350t/h River Stone Crusher Plant in Tajikistan – From Quarry to High-Value Aggregates

The demand for high-quality construction aggregates and machine-made sand is ever-growing in Tajikistan. Baichy Machinery well designed a complete 3-stage crushing plant. The line efficiently produces four precisely sized and clean final products, showcasing an optimal configuration for maximum yield and profitability.

River stone, known for its high hardness and abrasive nature, is a valuable but challenging raw material for producing high-quality aggregates and sand. Processing it efficiently requires a robust and well-designed crushing circuit. It could not only handle the tough material but also produce multiple, precisely sized end products with excellent particle shape, all while ensuring economic viability.

Production Workflow: Optimized for Efficiency & Quality

The plant is engineered to optimize river stone processing, with each equipment and workflow step tailored to address the project’s challenges. The 3-stage crushing plant follows a precise, closed-circuit workflow to maximize output and product quality:

1. Primary Crushing C110 Jaw Crusher

Large river stones are fed into the C110 Jaw Crusher for initial crushing. The crushed material is then sent to the first YK2160 Screen. Jaw crusher's deep crushing chamber and robust construction make it ideal for the high-impact duty of primary size reduction, breaking down large rocks into smaller, manageable sub-200mm pieces.

2. Screening and Washing (Initial Stage): YK2260 Vibrating Screen & Sand Screw

The crushed material is then conveyed to the first YK2160 Vibrating Screen. It separates the material. The fine aggregates (typically 0-5mm) are sent directly to a Spiral Sand Washer for cleaning, producing a high-value natural sand product. The coarser material proceeds to the next stage.

3. Secondary Crushing: Symons Cone Crushers CS160

The coarse material from the first screen is conveyed to two Symons CS160 Cone Crushers for secondary crushing. This configuration ensures reliability and high capacity. The cone crushers' laminated crushing principle is perfect for hard, abrasive stone, producing a well-shaped, cubicle product ideal for concrete aggregates.

4. Tertiary Crushing & Sand Making: VSI5X1150 Impact Crusher

The material from the secondary crushing stage is screened by the second YK2160 Vibrating Screen. The mid-sized material that meets the required aggregate specifications is sent to the product stockpiles. The oversize material is fed into the VSI5X1150 Sand Maker for tertiary crushing and shaping. The VSI uses a "rock-on-rock" crushing principle, which is excellent for producing the desired cubical shape and creating high-quality machine-made sand from the finer particles.

5. Final Screening and Product Classification: YK2160 Vibrating Screen

The output from the VSI crusher is sent to the third YK2160 Vibrating Screen for final classification. This stage precisely separates the material into the four specified final products (e.g., 0-5mm manufactured sand, 5-15mm, 15-25mm, and 25-31.5mm aggregates).

Key Advantages of 3-stage River Stone Crushing Plant

1. High Efficiency and Reliability: The use of multiple crushers (Jaw + 2 Cones + VSI) distributes the load, optimizing performance and ensuring continuous operation even if one unit requires maintenance.

2. Superior Product Quality: The combination of cone crushers for shaping and the VSI for final sand making results in aggregates with excellent particle shape and clean, well-graded sand.

3. Flexible Production: The multi-stage screening and closed-circuit design allow for easy adjustment of product ratios to adapt to market demands.

4. Reduced Operating Costs: While the initial investment is significant, the high efficiency, reliability, and production of high-value products lead to a rapid return on investment.

Baichy Machinery Service Support in Tajikistan

Crushing Solutions Design

Baichy Machinery can customize a crushing plant for you based on the specific conditions of your project: such as the construction site, hardness of the raw materials, output, output size, budget, etc.

On-site Installation & Training

Our team provides on-site installation and thorough training to ensure safe operation of the crushing plant.

Quality Control & Global Delivery

Rigorous quality checks ensure compliance with standards, and we handle worldwide delivery to your location.

After-Sales Support

Baichy Machinery provides you with spare parts supply, project transformation, investment return analysis, etc.

Crushing Solutions Design

On-site Installation & Training

Quality Control & Global Delivery

After-Sales Support

Frequently Asked Questions (FAQs)

Find answers to the most common questions about Baichy Machinery. If you can’t find what you’re looking for here, please contact us.

1. Why are there three screening stages in this plant?

Each screen serves a distinct purpose. The first removes natural sand for immediate washing. The second separates finished aggregates after secondary crushing and re-circulates oversize material. The third screen classifies the final products from the VSI crusher. This multi-stage process ensures precision and efficiency.

2. Why use both Cone Crushers and a VSI Sand Maker?

Cone crushers (CS160) are highly efficient for producing precisely sized aggregates with good shape. The VSI crusher (VSI5X1150) is specialized for shaping particles and creating high-quality sand, improving the overall value and performance of the final products.

3. How is the closed-circuit process beneficial?

The closed circuit (returning oversized material to the crushers) allows for greater control over the final product size, ensures all material is crushed to the required specification, and increases overall plant efficiency.

4. Is this plant suitable for other materials like granite or basalt?

Absolutely. While optimized for river stone, this configuration is highly effective for other hard rocks like granite and basalt. The equipment, especially the C110 Jaw and CS160 Cones, is built to handle such demanding applications.

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