150t/h Sandstone Crusher Plant in Somalia

Capacity:

150-200 ton / hour

Output size:

0-5mm, 5-10mm, 10-20mm, 20-31.5mm

Material:

sandstone, hard rocks

Configuration:

Vibrating Feeder ZSW9638, C-series Jaw Crusher C106, Impact Crusher PFW1315, Vibrating Screen YK2160, Belt Conveyor System

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Reliable 150 tph Sandstone Crusher Plant in Somalia

This case study details the successful commissioning and operation of a 150-ton-per-hour sandstone crushing plant in Somalia. Established to supply critical aggregates for local reconstruction and infrastructure development, this plant was designed for efficiency, simplicity, and robust performance in a demanding environment.

Sandstone, a moderately abrasive and typically layered rock, was the primary raw material. The plant needed to be highly reliable with easy maintenance, given the potential logistical challenges in sourcing spare parts. Initial investment and operational costs were critical factors, requiring a solution that delivered maximum value without compromising on core reliability.

The Sandstone Crushing Line Configuration & Equipment Introduction

This 150tph stone crusher plant is two-stage crushing circuit and designed for efficiency and excellent product shape.

1. Vibrating Feeder

This sturdy feeder is responsible for consistently transferring the raw sandstone from the hopper to the jaw crusher. Its key function is to regulate the feed rate, prevent clogging, and ensure the primary crusher operates at optimal capacity

2. Primary Crushing Machine: Jaw Crusher C106

The jaw crusher C106 is engineered for hard and abrasive materials crushing process. Its deep crushing chamber and wear-resistant manganese steel jaw plates minimize wear from silica-rich sandstone, while the hydraulic adjustment system enables quick discharge gap modifications.

3. Secondary Crusher: Impact Crusher PFW1315

The PFW1315 is the key to shaping high-quality aggregates. Its three-stage crushing chamber and replaceable wear plates (chromium alloy) enhance durability, while the hydraulic opening mechanism simplifies maintenance—critical for remote sites. It processes 100-180tph of intermediate material, refining it to ≤31.5mm.

4. Screening Machine: 3YK2160 Vibrating Screen

This three deck circular vibrating screen ensures precise grading of finished products. Its high-amplitude vibration and anti-blocking screen mesh design prevent clogging from damp or muddy sandstone . The screen’s sealed structure reduces dust emission, aligning with Somalia’s environmental guidelines.

Key Advantages of This 150TPH Sandstone Crushing Line

1.Proven Two-Stage Design: The combination of a C106 jaw crusher and a PFW1315 impact crusher is a classic and highly effective setup for processing sandstone, ensuring high capacity and superior product shape.

2. Excellent Final Product Shape: The impact crusher in the secondary stage produces aggregates with a premium cubical shape, enhancing the strength and quality of concrete.

3. Simple and Efficient Layout: The plant design is logical and compact, making it easy to operate and maintain, which is a significant advantage where highly specialized labor may be scarce.

4. Cost-Effectiveness: The entire line is optimized for low energy consumption per ton of output and easy maintenance, resulting in a lower total cost of ownership.

Baichy Machinery Service Support in Africa

Crushing Solutions Design

Baichy Machinery can customize a crushing plant for you based on the specific conditions of your project: such as the construction site, hardness of the raw materials, output, output size, budget, etc.

On-site Installation & Training

Our team provides on-site installation and thorough training to ensure safe operation of the crushing plant.

Quality Control & Global Delivery

Rigorous quality checks ensure compliance with standards, and we handle worldwide delivery to your location.

After-Sales Support

Baichy Machinery provides you with spare parts supply, project transformation, investment return analysis, etc.

Crushing Solutions Design

On-site Installation & Training

Quality Control & Global Delivery

After-Sales Support

Frequently Asked Questions (FAQs)

Find answers to the most common questions about Baichy Machinery. If you can’t find what you’re looking for here, please contact us.

1. Why is a two-stage crushing process ideal for sandstone

Sandstone is not extremely hard but requires good shaping. The jaw crusher efficiently handles the primary size reduction at a low cost. The impact crusher then perfectly shapes the particles in the secondary stage. This combination offers an excellent balance of high output, good product shape, and operational economy.

2. What is the main difference between a jaw crusher and an impact crusher ?

A Jaw Crusher uses compressive force to break large rocks. Think of it like a giant nutcracker, squeezing the material between a fixed and a moving jaw. It's ideal for primary crushing. An Impact Crusher uses impact force. Material is fed into a fast-rotating rotor and thrown against impact plates, shattering it and creating a cubical shape. It's ideal for secondary crushing and shaping.

3. How is the final product size controlled in this plant?

The final product sizes are precisely controlled by the 3YK2160 Vibrating Screen. The screen has multiple decks with different sized meshes that sort the crushed material. The settings on the crushers, particularly the discharge opening of the PFW1315 impact crusher, are adjusted to work in harmony with the screen to ensure the desired product gradation.

4. Is this type of plant suitable for other materials besides sandstone?

Absolutely. A well-designed jaw-and-impact crusher configuration is highly versatile. It can be effectively used to process a wide range of medium-hard to hard materials, such as limestone, granite, basalt, and concrete rubble. Adjustments to crusher settings and screen meshes allow for customization based on the specific material and desired final product.

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