150 TPH Mobile Concrete Crusher in Neimenggu

About 150 tph Mobile Concrete Crusher in Neimenggu

Project Overview:

A major construction and demolition contractor in Neimenggu faced the challenge of processing concrete waste from urban redevelopment projects. The company invested in a 150 t/h mobile concrete crusher to recycle construction waste into valuable aggregates. The solution features a mobile jaw crusher with an integrated diesel generator set, providing complete operational independence for frequent relocation across multiple project sites.

The Challenge:

The crusher needed to be relocated every few weeks or months to new demolition sites, some in remote areas. New sites often lacked established power infrastructure, requiring an independent power source. The concrete waste could contain mixed reinforcement bars (rebar) and have inconsistent sizes and strengths. Rapid setup and teardown were necessary to minimize on-site time and meet tight project schedules.

The Solution: Efficient Mobile Jaw Crusher Plant For Construction Waste Recycling Plant

To meet these specific demands, a robust and fully independent mobile crushing solution was selected. The core of the system is a Mobile Jaw Crusher Plant, chosen for its primary crushing strength and ability to handle large chunks of concrete rubble.

1. Main Crusher: Mobile Jaw Crusher Plant

The plant is built around a high-performance mobile jaw crusher (a model like the PE600x900 is typical for this capacity). This crusher is specifically designed to crush hard materials like concrete. It features a powerful jaw that breaks down large concrete blocks into smaller, graded aggregates. The integrated heavy-duty grate feeder ensures a consistent and controlled feed to the crusher.

2.Metal Separation: Suspended Belt Magnetic Separator

A critical component for recycling, a powerful suspended overband iron remover is installed above the discharge conveyor. As the crushed material travels along the conveyor, this magnet automatically and continuously lifts and separates any ferrous metals (like rebar) from the aggregate, ensuring a clean final product and protecting downstream equipment.

3. Power Source: Integrated Diesel Generator Set

Understanding the need for complete mobility and independence from the electrical grid, the entire mobile plant is equipped with a built-in or trailer-mounted diesel generator set. This provides reliable, self-sufficient power for all components—the crusher, feeders, and conveyors—allowing for immediate operation upon arrival at any site, regardless of available infrastructure.

4. Process Flow:

Concrete waste is pre-sorted to remove large impurities and is then fed by an excavator into the mobile jaw crusher's hopper. The jaw crusher reduces the concrete in size. The crushed material is discharged onto a built-in output conveyor. A mobile vibrating screen can be added to the flow to separate the output into specific, clean aggregate sizes (e.g., 0-20mm, 20-40mm).

Key Advantages of Mobile Concrete Crusher Plant

1. Unmatched Mobility and Quick Relocation: The plant can be transported on a standard trailer and can be set up and operational within a day, perfectly matching the transient nature of construction waste recycling projects.

2. Complete Power Independence: The integrated diesel generator ensures the plant is a self-contained unit, eliminating the need for costly and time-consuming external power arrangements.

3. On-Site Recycling Efficiency: Crushing concrete directly at the source eliminates transportation costs for the raw waste, reduces landfill fees, and produces valuable recycled materials right where they are needed.

4. Environmentally Friendly Solution: This approach supports a circular economy by turning construction waste into reusable resources, minimizing the environmental impact of construction projects.

Baichy Machinery Service Support in China

Crushing Solutions Design

Baichy Machinery can customize a crushing plant for you based on the specific conditions of your project: such as the construction site, hardness of the raw materials, output, output size, budget, etc.

On-site Installation & Training

Our team provides on-site installation and thorough training to ensure safe operation of the crushing plant.

Quality Control & Global Delivery

Rigorous quality checks ensure compliance with standards, and we handle worldwide delivery to your location.

After-Sales Support

Baichy Machinery provides you with spare parts supply, project transformation, investment return analysis, etc.

Crushing Solutions Design

On-site Installation & Training

Quality Control & Global Delivery

After-Sales Support

Frequently Asked Questions (FAQs)

Find answers to the most common questions about Baichy Machinery. If you can’t find what you’re looking for here, please contact us.

1. How does the crusher handle concrete with embedded metal like rebar?

Modern mobile jaw crushers are designed to handle reinforced concrete. The crushing chamber can process material with occasional rebar. The rebar is typically bent and crushed along with the concrete and is often separated afterward by a magnet installed on the discharge conveyor.

2. What are the main applications for the recycled aggregates produced?

The recycled concrete aggregate (RCA) is ideal for use as a sub-base material for roads, parking lots, and building foundations. It can also be used as backfill or as aggregate for new concrete production, depending on local standards and the quality of the final product.

3. What is the fuel consumption and operating cost?

The diesel generator consumes approximately 45-55 liters per hour under full load operation, depending on material hardness. This translates to an operating cost of about $45-60 per hour, significantly lower than transportation and disposal costs for construction waste.

4. How is dust controlled during the crushing process?

Dust suppression is a key feature. The plant is equipped with a water spray system with nozzles at critical transfer points like the feeder, crusher inlet, and discharge conveyor. This effectively controls dust, ensuring compliance with environmental and workplace safety regulations.

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